Monel 400 Wires
Monel 400 wires are commonly used in industries such as marine, chemical processing, and oil and gas, where their combination of corrosion resistance, mechanical strength, and adaptability to temperature variations is essential. Their versatility makes them a reliable choice for a wide range of applications.
Our Monel 400 Wire is generally being used when specifications call for corrosion resistance and high – temperature service properties. This Monel 400 Coil Wire can also be used in sub – zero applications as low as the temperature of liquid oxygen, helium, or nitrogen. Nickel brazing alloys have low vapour pressure, making our Monel 400 Welding Wire suited to vacuum systems and vacuum tube applications. With their joint strength and resistance to corrosion, this nickel brazing Monel 400 Electrode is ideal for jet engine parts and assemblies, food handling equipment, nuclear energy and carbide tools. Our Monel 400 Welding can only be hardened by further rolling, while showing excellent corrosion resistance, which is higher than that of pure nickel in reduced environments and better than that of copper in oxidizing environments. This Alloy 400 Electrode is a solid solution alloy that can be hardened by the process of cold working. Our Alloy 400 Filler Wire is also known as super alloy, where series of nickel – copper alloys are grouped. The proportions of copper and nickel used to make this Alloy 400 Welding Wire are the same as that found in the nickel ore found in Ontario mines.
Specifications
- Material Grade: Monel 400, a nickel-copper alloy with specific composition percentages of nickel, copper, and minor elements.
- Corrosion Resistance: Monel 400 wires offer exceptional resistance to corrosion in various environments, including seawater, acids, and alkalis.
- Mechanical Properties: Specifications for tensile strength, yield strength, and elongation ensure the material’s mechanical reliability.
- Temperature Range: Monel 400 wires maintain their properties across a wide range of temperatures, making them suitable for both low and elevated-temperature applications.
- Conductivity: Known for excellent thermal and electrical conductivity, making them valuable in electrical applications and heat transfer processes.
- Standards: Known for excellent thermal and electrical conductivity, making them valuable in electrical applications and heat transfer processes.
size range
- Size – 0.20mm to 12mm
We supply hardness of wire (Soft, Quater Hard, Half Hard) according to customer requirements.
Material Certification and Traceability
At Satyam Overseas, we prioritize Material Certification and Traceability. Our materials, meeting ASTM and ASME standards, come with 3.1 Mill Test Certificates as a guarantee of compliance. Additionally, upon request, we provide 3.2 Mill Test Certificates for added assurance. Every material is clearly marked and accompanied by a corresponding certificate, meticulously linking markings to certification. This meticulous approach ensures complete accountability and unwavering reliability throughout our supply chain.
Chemical Composition
| Nickel | Carbon | Manganese | Iron | Sulfur | Silicon | Copper | |
|---|---|---|---|---|---|---|---|
| Min | 63.0 | – | – | – | – | – | – |
| Max | – | 0.3 | 2.0 | 2.5 | 0.024 | 0.5 | 28.0-34.0 |
Physical Composition
| Density, g/cm 3 | Density, lb/in 3 | Melting Range, °F | Melting Range, °C | Tension | Compression | Torsion | Poisson’s Ratio | Curie Temperature, °F | Curie Temperature, °C |
|---|---|---|---|---|---|---|---|---|---|
| 8.80 | 0.318 | 2370-2460 | 1300-1350 | 26.0 | 26.0 | 9.5 | 0.32 | 70-120 | 21-49 |
Designations & Standards
| Forms | ASTM | ASME | DIN |
|---|---|---|---|
| Wire | B 164 B 564 | SB 164 SB 564 | 17752 17753 17754 |
Differences between Monel and Hastelloy:
Monel and Hastelloy are two different types of nickel-copper alloys. Monel is more corrosion resistant, but it is less heat-conductive. It also has a lower melting point. This makes it perfect for high-temperature uses such as stove tops and gas pipes. But if you want a material with a higher melting point, you would be better off choosing Hastelloy because it can withstand very high temperatures without losing any strength or corrosion resistance. Monel is a nickel-copper alloy that resists corrosion in acidic environments. It can be used in piping, valves, and other fluid transfer components.
Monel parts are also good for use in high-temperature applications. Hastelloy is an alloy of nickel, chromium, and molybdenum. It provides the right mix of both tensile strength and corrosion resistance for most industrial applications. Monel is a family of iron-nickel alloys containing nickel and copper, called cupronickel. Monel metal is nonmagnetic and resistant to corrosion in seawater. Hastelloy is a family of nickel-based superalloys, with a percentage of cobalt, titanium, iron, and molybdenum making up the composition. Hastelloy has a much higher nickel content than Monel. Monel is a nickel-copper alloy, and Hastelloy is a series of alloys containing nickel and several other metals. Monel has a low voltage coefficient and is resistant to most corrosive environments. Whereas Hastelloy is designed for applications in high-temperature, oxidizing environments.