Hastelloy C-22 Round Bars
Hastelloy C-22 round bars are solid cylindrical bars made from Hastelloy C-22, a high-performance nickel-chromium-molybdenum alloy known for its exceptional corrosion resistance. These round bars are used in various industrial applications where resistance to corrosion and high-temperature performance are critical. Here’s some information about Hastelloy C-22 round bars:
Austenitic grade Hastelloy C22 is a popular choice for applications involving industries such as Marine, Chemical processing, Waste disposal, Power, Pollution control as well as Paper processing. The Alloy C22 Square Bar proves to be highly remunerative to the chemical processing industry in particular. This is because, in chemical processing systems, the occurrence of upset conditions are fairly regular. An upset condition would mean both reducing and oxidizing conditions taking place in these process streams. These upset conditions could cause stress to the more conventionally used stainless steel or carbon steel grade, which is why the aforementioned grades are to be avoided in process streams.
Specifications
- ASTM B574:This is the primary specification that covers Hastelloy C-22 round bars. It provides detailed requirements for the chemical composition, mechanical properties, dimensions, tolerances, and other material characteristics.
- Characteristics:
- Corrosion Resistance:Hastelloy C-22 round bars are highly resistant to corrosion in a wide range of aggressive environments, including strong acids, salt solutions, and oxidizing/reducing media.
- Temperature Resistance: These round bars can maintain their structural integrity at elevated temperatures, making them suitable for applications involving high heat.
- High Strength:Hastelloy C-22 round bars offer good mechanical properties, ensuring they can withstand mechanical stress and pressure.
- Versatility:They find applications in various industries, including chemical processing, petrochemical, pharmaceuticals, and pulp and paper production.
- Durability: The resistance to corrosion and wear results in a long service life, reducing the need for frequent replacements
- Applications: Hastelloy C-22 round bars are used in a wide range of applications, including:
- Chemical Processing:These round bars are commonly employed in the chemical industry for equipment and components that handle corrosive chemicals.
- Petrochemical Industry: They are used in various parts and equipment exposed to aggressive and corrosive environments.
- Pharmaceuticals: Due to their corrosion resistance, these materials are used in pharmaceutical manufacturing processes.
- Pulp and Paper Production:Hastelloy C-22 round bars are used in the pulp and paper industry to withstand the corrosive chemicals used in the production process.
- Environmental Control: They find applications in pollution control equipment like scrubbers and flue gas desulfurization systems.
- Diameter –8mm – 250mm
- Length –Upto 6000mm
When selecting Hastelloy C-22 round bars, consider factors such as the diameter, length, surface finish, and any special requirements that may be needed for your application. Consulting with experts in materials and engineering is essential to ensure that you choose the right materials for your specific industrial project.
size range
Material Certification and Traceability
At Satyam Overseas, we prioritize Material Certification and Traceability. Our materials, meeting ASTM and ASME standards, come with 3.1 Mill Test Certificates as a guarantee of compliance. Additionally, upon request, we provide 3.2 Mill Test Certificates for added assurance. Every material is clearly marked and accompanied by a corresponding certificate, meticulously linking markings to certification. This meticulous approach ensures complete accountability and unwavering reliability throughout our supply chain.
Chemical Composition
| Hastelloy C22 | Ni | C | Mo | Mn | Si | Fe | P | S | Co | Cr |
|---|---|---|---|---|---|---|---|---|---|---|
| Balance | 0.010 max | 12.5 – 14.5 | 0.50 max | 0.08 max | 2 – 6 | 0.02 max | 0.02 max | 2.5 max | 20 – 22.5 |
Physical Composition
| Density | Melting Point | Yield Strength (0.2%offset) | Tensile Strength | Elongation |
|---|---|---|---|---|
| 8.7 g/cm3 | 1355–1400 ° C | |||
| 0.314 Ib/in.3 | 2470–2550° F |
Designations & Standards
| Forms | ASTM | ASME | DIN |
|---|---|---|---|
| Rod, Bar | B 462 B 564 B 574 | SB 564 SB 574 | 17752 17753 17754 |
Differences between Monel and Hastelloy
Monel and Hastelloy are two different types of nickel-copper alloys. Monel is more corrosion resistant, but it is less heat-conductive. It also has a lower melting point. This makes it perfect for high-temperature uses such as stove tops and gas pipes. But if you want a material with a higher melting point, you would be better off choosing Hastelloy because it can withstand very high temperatures without losing any strength or corrosion resistance. Monel is a nickel-copper alloy that resists corrosion in acidic environments. It can be used in piping, valves, and other fluid transfer components.
Monel parts are also good for use in high-temperature applications. Hastelloy is an alloy of nickel, chromium, and molybdenum. It provides the right mix of both tensile strength and corrosion resistance for most industrial applications. Monel is a family of iron-nickel alloys containing nickel and copper, called cupronickel. Monel metal is nonmagnetic and resistant to corrosion in seawater. Hastelloy is a family of nickel-based superalloys, with a percentage of cobalt, titanium, iron, and molybdenum making up the composition. Hastelloy has a much higher nickel content than Monel. Monel is a nickel-copper alloy, and Hastelloy is a series of alloys containing nickel and several other metals. Monel has a low voltage coefficient and is resistant to most corrosive environments. Whereas Hastelloy is designed for applications in high-temperature, oxidizing environments.
Differences between Inconel and Hastelloy
Inconel and Hastelloy are both nickel-chromium-molybdenum-based alloys. They are all corrosion-resistant and extremely strong metals. Hastelloy has greater molybdenum content than Inconel, although Inconel has a higher chromium concentration. This sets them apart in terms of corrosion resistance in different situations.